China has become a big country in the PCBA industry, but now it faces fierce market competition and relatively low added value of products. In order to seek a market share in the market, profit has been squeezed continuously. Also, with the price-cutting competition of large OEM factories, the assembly industry’s gross profit rate has been reduced to less than 10%. There is a trend of centralization in production. The world-famous major manufacturers, such as Compaq, IBM, Apple, racked bell, AST, ESCOM, etc., pay more attention to the technical level, product quality, and sufficient capacity of the manufacturers looking for outsourcing objects. As a result, most of the orders are in the hands of large manufacturers, such as Acer, Volkswagen, quanta, ASUS, etc., and the industrial concentration is increasing.
With the development of electronic products to light, thin, small, high-density, and multi-functional, the assembly density and integration of components on printed circuit boards are getting higher and higher, which requires higher production and processing accuracy, stability, and flexibility. At the same time, facing the rising price of raw materials, environmental protection regulations, employee wage adjustment, and increasingly fierce global competition.
To win in the fierce competition, we only need to take more scientific and advanced measures to solve production and operation problems and grasp the market.
Reasonable production planning and scheduling and timely response to production plan changes;
Shorten the lead time and control delivery time;
Reduce batch scrap during loading process;
Prevent and prevent the abnormal circulation of unqualified products;
Grasp the production progress and quality status of orders in real-time;
Grasp the distribution of WIP in real-time, effectively control and reduce WIP inventory;
Improve the utilization rate of the equipment and prolong the service life of the equipment.
Understand all kinds of production conditions of the production line, such as process parameters, quality conditions, and product parameters, to timely, warn and prevent the further development of adverse events;
Reduce the scope and quantity of recall and save the traceability cost;
Accurate calculation of manufacturing cost, management cost, and various, i.e., data to provide real and reliable support for process improvement;
? measure the performance of the manufacturing site correctly;
Make management decisions based on information;
TODA-MES PCBA turnkey solution：
Provide all kinds of production quality reports; provide customer trust
Key parts traceability
Anti skip and leakage station, wrong material and less material
? SMT feeding error proofing
(maintenance qualification, performance management, cause phenomenon method knowledge base
Stop line control, rework management, engineering change release process management
? SPC analysis, QC data real-time collection
Equipment maintenance and maintenance.
Automatic import of AOI, ICT, and FCT test data
Provide the most real field data for IE improvement, such as inter-process handling time, process processing time, etc
Toda MES advantages
L MES with the highest cost performance in China.
Rapid implementation and quick results
It has been developed by dozens of senior factory management consultants and IT professionals for several years.
L distributed open system structure can be flexibly configured according to industry characteristics and personalized business processes.
L plug-in integration with any product of to product line.
PCBA turnkey solution design service is very suitable for small and medium-sized enterprises or individuals who do not have their own design team. Our company transforms customers’ design concepts into specific and feasible technical solutions, from functional requirements to software and hardware design and product manufacturing, and provides one-stop integrated manufacturing solutions. Nortel electronics has been focusing on PCBA solution design for 10 years. It has two design teams in design, development, DFM analysis, proofing, and mass production. Both of them graduated from colleges and universities. They have rich experience in PCBA board processing and are involved in various fields, such as electronics, medical treatment, and home furnishings. Simultaneously, according to different customer needs, we provide a responsive and flexible cooperation mode. To seize the consumer market, electronic product design companies need a PCBA turnkey solution company with rich experience and technical support to transform product concepts into physical products. We will be your first choice!
PCBA turnkey solution design process
Customers communicate with our designer team to describe the product design ideas, functional requirements, and appearance requirements. Our designer team responds quickly according to customer requirements and gives design plans and documents within 48 hours.
After the product design scheme is decided, the material selection is carried out. Nordic electronics adheres to the concept of making customers live a better life. The form and function of customers’ products select various electronic components, IC, capacitors, batteries, CPU, sensor, etc., which determines the product’s endurance.
PCB file and structure design, generate PCB proofing file, ensure the reliability, functionality, stability, and feasibility of product proofing and production. Allows structural verification of the design according to product requirements, greatly reducing delivery risk.
Engineers analyze PCB proofing documents, further optimize the layout of circuits and components, perform DFM analysis, identify defects of PCBA turnkey solution, improve and improve PCBA manufacturing yield and reduce the after-sales service cost.
PCBA board proofing is to realize the design concept of the product. After quickly determining the PCBA turnkey solution, Nortel’s electronic engineer team provides fast proofing service, shortens technical preparation, component procurement, and PCBA process.
We strive to shorten the product development cycle, optimize the design, and achieve mass production from design to mass production. Nordic electronics has 7 full-automatic SMT production lines and 2 dip plug-in lines to realize the standardization and automation of mass production and improve production efficiency. To meet the requirements of customers’ products to market quickly.
Design experience of IDEASPCB PCBA turnkey solution, proficient in designing mainstream chips such as MCU and arm, or assisting customers to complete DFM manufacturability design, create high-quality products, and serve terminal customers. Our PCBA turnkey solution design services are favored by customers at home and abroad. We can not only guarantee its all-round and high-quality service but also reduce the total time and cost of product manufacturing “recall” and the cost of after-sales service.
Through 20 years of processing experience, IDEASPCB company summed up the following points
Common SMT chip processing solder paste printing poor reasons.